Hantop Intelligence Tech.

Ultrasonic Machining Technology

Increased Productivity

The ULTRASONIC technology from HIT enables the economical machining of complex work-piece geometries in demanding Advanced Materials like e.g. ceramics, glass, corundum, tungsten carbide or even composites.

The kinematic overlapping of the tool rotation with an additional oscillation effects a reduction of the process forces by up to 40% in comparison to conventional machining. Depending on the workpiece requirements, this allows higher feed and infeed, longer tool life or significantly better surface finishes of up to Ra < 0.1 μm.

Based on a consequent development of the HIT ULTRASOIC technology according to the markets requirements, the HIT ULTRASONIC MODULE is able to cover ultrasonic-assisted milling of hard-to-machine metal/materials or fibre reinforced materials with defined cutting edge.

Design for Advanced Materials

Milling

Grinding

Drilling

TUNGSTEN CARBIDE

1. Without polishing, near mirror finish surface (Ra<0.1μm)
2. Processing efficiency increases 4 x, compared to EDM
3. Same processing method, efficiency increases 1.6 times
4. Reducing the processing procedures
5. Longer tool life by 4 x

INCONEL

1. Efficiency enhanced by 30% compared to non-ultrasonic
2. Prolongs tool life

AISI 304

1. Processing efficiency increases 3 x
2. Significant quality improvement:
reducing entry distortions
decreasing hole roughness

SILICON CARBIDE

1.Break the limitation of non-ultrasonic machining,  increased the removal rate up to 5 times
2.Better quality, reducing surface roughness by 30%

FIBERGLASS

1. Not only meeting the customer angular machining qualities, but increases the roughing efficiency by 4 x
2. At the same quality standard, the finishing efficiency  can be increased by 2 x

ZIRCONIUM DIOXIDE

1.Better quality, compared to non-ultrasonic
2. Processing time reduced by half
3. Tool life increased by 3 x

SAPPHIRE

1. Processing efficiency increases 4 x,
compared to non-ultrasonic
2. Effectively reduce the workpiece chipping and surface micro-cracks

OPTICAL GLASS

1.Better quailty, compared to non-ultrasonic
2.Efficiency enhanced by 800% compared to non-ultrasonic

 Ultrasonic Super-Hard Material Machining

Hantop Intelligence Technology is a cost-effective module type solution specialised in advanced materials machining.

    BT Series

    Ultrasonic Tool Holder BT-30

    • Balance Quality Grade G2.5
    • High Precision runout <5 μm
    • 7/24 taper system
    • Available Restraint types:
      BBT integrated dual restraint

    BT Series

    Ultrasonic Tool Holder BT-40

    • Balance Quality Grade G2.5
    • High Precision runout <5 μm
    • 7/24 taper system
    • Available Restraint types:
      BBT integrated dual restraint

    HSK Series

    Ultrasonic Tool Holder HSK-E40

    • Provide a hollow design, the broaching mechanism penetrates into the arbor, tightens and expands, and fits the main shaft
    • Usually applied in high speed, high precision machining and for industries like aerospace, automobile, and precision mold machining industries.

    HSK Series

    Ultrasonic Tool Holder HSK-A63

    • Provide a hollow design, the broaching mechanism penetrates into the arbor, tightens and expands, and fits the main shaft
    • Usually applied in high speed, high precision machining and for industries like aerospace, automobile, and precision mold machining industries.

    HSK Series

    Ultrasonic Tool Holder HSK-E32

    • Provide a hollow design, the broaching mechanism penetrates into the arbor, tightens and expands, and fits the main shaft
    • Usually applied in high speed, high precision machining and for industries like aerospace, automobile, and precision mold machining industries.

    HSK Series

    Ultrasonic Tool Holder HSK-E50

    • Provide a hollow design, the broaching mechanism penetrates into the arbor, tightens and expands, and fits the main shaft
    • Usually applied in high speed, high precision machining and for industries like aerospace, automobile, and precision mold machining industries.

    HSK Series

    Ultrasonic Tool Holder HSK-F63

    • Provide a hollow design, the broaching mechanism penetrates into the arbor, tightens and expands, and fits the main shaft
    • Usually applied in high speed, high precision machining and for industries like aerospace, automobile, and precision mold machining industries.

    HSK Series

    Ultrasonic Tool Holder HSK-E25

    • High rpm up to 48000rpm
    • Runout accuracy: < 3 μm
    • ER08: 1 to 5mm Tool clamping Capacity
    • Holder fine balanced at G1.0
    • HSK dual restraint with high stability and stiffness

    HSK Series

    Ultrasonic Slim Type Tool Holder HSKA63-R30

    • Special Ultrasonic Slim Type Tool Holder
    • Small Diameters for Less Interference and maintain the same accuracy
    • Available for CTS
    • High Rotation Speed to 24000rpm
    • Perfect choice for tight space applications
    • Great for cavity feature
    • Applied for semiconductor Hi-precision machining

    CAT Series

    Ultrasonic Tool Holder CAT-40

    • Balance Quality Grade G2.5
    • High Precision runout <5 μm
    • 7/24 taper system
    • Dual restraint available
    • CAT series is a mainstream in USA

    Ultrasonic Driver Module

    Ultrasonic Driver Module UD2

    Hantop Intelligence Technology is a cost-effective module type solution specialized in advanced materials machining. With automatic identification and tracking system, It enables customers to start production online with the shortest learning time.

    HOW CAN WE HELP YOU?

    Get in touch to learn more about how we can improve your process by automation. As an expert in the industry, we know how to help you and your business grow and flourish.

    Phone Number

    (07) 3112 7980

    Speak with a representative now!

    Email Address
    sales@360automation.com.au
    Local Address